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The SCHOTT machine landscape

In this brownfield environment which includes machines of various years of construction, QDAS, WCF, data bank, web service, and filebased systems are connected in addition to OPC-UA. The machine-specific protocols and data are transformed into an information model used across the enterprise before being sent to distributed, containerized Orchestra Juno OPC-UA servers.

This information is used to add value by customers, management, production, and IT. In addition, the highest requirements for tamper-proofness and documentation (GMP) in highly regulated industries are met. The implemented edge fog architecture forms the SCHOTT Data Integration Layer (DIL). This layer eliminates redundant data storage and sustainably increases the group-wide data quality. It is easy to use and can be configured in real time without any programming experience. By using publish-andsubscribe mechanisms, this solution is flexibly expandable and scalable for the future.

Challenges at SCHOTT

  • Connecting proven Brownfield and innovative Greenfield in growing landscapes.
  • Machine data integration efforts are recurring, timeconsuming, individual and complex.
  • Many data islands remain and data has to be collected manually.
  • Data structures are difficult to interpret and Track & Trace is hard to implement.
  • Collecting aggregating and analyzing data requires the collaboration of employees from many departments in one system.

Successful integration of
Greenfield & Brownfield with Orchestra juno

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Juno translates data into a common language at shop floor level.

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Orchestra provides data via a uniform communication channel based on the industry standard OPC-UA.

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Orchestra enables fast and flexible configuration of machine data exchange.

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Developmet of standardized connectors for a broad variety of technical protocols and forwarts optional: such as CSV, OPC-UA, qdas, wcf.

The practical implementation:
edge FOG architecture with Orchestra

In the FOG layer Orchestra provides the data via a uniform communication channel based on the industry standard OPC-UA.

Plug & Produce:
The advantages of connecting to Orchestra

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Technically and organizationally scalable solution, that can be deployed quickly and easily

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Fast and flexible orchestration of machine data exchange

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Use of the same language through the same channel, which is required for Plug & Produce

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Deployment of the Data-Integration-Layer is standardized over production lines and sites

Whether new plants or even entire factories are connected – the integration effort of machines from the Green- and the Brownfield is reduced to a minimum.

With Orchestra you build
your own Industrial Suite.

Fully modular and customizable to your IIoT use case.

  • Low-code approach thanks to graphical user interface
  • Highly scalable through integration of various protocols and formats
  • Transparent monitoring of your data flows

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Orchestra for OT

Do you have questions?

We are happy to help you with a personal discussion.

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Sarah Blomeier. Ihr Ansprechpartner für alle Themen rund um Orchestra.